Before comparing temporary-accommodation mattresses, establish whether users will sleep on the floor, an existing bed base, or a folding bed. Then select a covered foam mattress, a folding foam mattress, or a mattress suitable for compression packing. Finished dimensions, thickness, core material, cover, folding method, and packing must be locked to the same approved sample rather than reduced to the phrase “single mattress.”
This category is limited to non-inflatable mattresses.Choose Emergency Inflatable Mattresses when valves, inflation, and air-retention checks are required; choose Emergency Folding Beds when raised frame support is required; and specify sheets, duvet covers, and pillowcases separately under Emergency Bedding.
✅ YRF Mattress Supply Assurance: 20 years of institutional bedding and mattress manufacturing experience, stable capacity for large bulk orders, full production traceability. All bulk orders follow AQL (Acceptance Quality Limit) 2.5 inspection standard. We support split batch inspection, sealed sample system, pallet loading, container space optimization, multi-port split delivery, and emergency orders receive production scheduling within 72 hours. PU-based foam mattresses (regular PU, high resilience, memory foam) support vacuum compression packing, which saves over 60% sea freight and storage cost.
Below are standard factory specs aligned with 1688 bulk production. All specs support customization; final parameters are confirmed per order. All special treatments (fire retardant, antibacterial, custom zippers/hardware) are paid custom options.
Standard Specs: 3-fold PU foam mattress, 190×90×5cm (75×35×2 inch). Foam density 18D/20D/25D optional. Cover: 0.15-0.2mm PVC coated polyester waterproof. Unit weight 1.8-2.5kg (4.0-5.5lb) per piece. Standard vacuum compression packing for sea freight, saves over 60% shipping and storage volume.
Core Requirements: Formaldehyde and VOC test methods refer to GB 18587 standard, no irritating odor. Compression set test method refers to ASTM D3574 standard, ≤10%. Recovers ≥80% thickness in 24h, returns to full thickness within 72h at 20-25℃ room temperature. Cover wipeable, stain resistant. Third party test reports available per request; official certification can be coordinated per project, cost borne by customer.
Standard Specs: Fixed size 200×90×8cm (79×35×3 inch). Foam density 25D/30D optional. Removable 600D polyester oxford cover, olive green/khaki/black solid. Heavy duty nylon zipper; YKK zipper available as custom option. Unit weight 3.5-4.5kg (7.7-9.9lb) per piece. Supports vacuum compression packing.
Core Requirements: ILD (Indentation Load Deflection) 25-35N for medium firm support. Tear strength ≥25N, fabric abrasion resistance ≥5000 rubs. Fire retardant treatment test methods refer to CA117/BS5852 standards, available as paid custom option, third party test report provided. Batch color difference ΔE≤2.0.
Standard Specs: 190×80×7cm (75×31×2.8 inch). 25D/30D high density firm PU foam (most commonly used density for long term institutional use). Fixed heavy duty waterproof PU leather (vinyl) cover, navy/grey/olive solid, stain resistant and easy to wipe disinfect. No zippers, no drawstrings, no exposed metal hardware or small parts, anti-tear reinforced heat-sealed edges. Unit weight 3.5-4.5kg (7.7-9.9lb) per piece. Flat pack only for safety, no compression.
Core Requirements: Anti-puncture, wipeable and disinfectable, no gaps or loose parts for contraband hiding. Fire retardant treatment test methods refer to GB 20286 B1 class standard, available as paid custom option per project requirement, third party test report provided. Dimensional tolerance ±2cm (0.8 inch). Meets institutional detention facility safety requirements.
Standard Specs: 3-fold design, 190×90×6cm (75×35×2.4 inch). Foam density 25D/28D optional. Heavy duty waterproof oxford cover, dark grey/olive/khaki. Reinforced edges, carry handle for easy movement. Unit weight 3.0-4.0kg (6.6-8.8lb) per piece. Supports vacuum compression packing.
Core Requirements: Oil and stain resistant, wipe clean surface, stands up to high turnover use for oil field, construction, geology and forestry camps. Works on both tent floors and simple bed frames, folds compact for storage when not in use.
Standard Specs: 200×90×6cm (79×35×2.4 inch). Core options: 25D/28D PU foam (compressible, lower freight cost), or hard polyester cotton (lower unit price but non-compressible, higher freight cost). Removable poly-cotton cover, light blue/navy/grey optional. Envelope or zipper closure. Unit weight 3.0-4.0kg (6.6-8.8lb) per piece.
Core Requirements: Suitable for 1-3 year regular use, no sagging. Cover machine washable at 60℃, colorfastness test method refers to ISO 105 standard, ≥3-4 grade. Support size marking and building identification.
Standard Specs: 200×90×8cm (79×35×3 inch). Core: 25D/32D high resilience PU foam (PU-based, supports vacuum compression if removable oxford cover version; fixed PU leather version flat pack only). Fixed/removable medical grade waterproof PU leather (vinyl) cover, light blue/white, stain resistant, easy to wipe and disinfect with alcohol/medical disinfectant. Antibacterial finish available as paid custom option. Unit weight 4.0-5.0kg (8.8-11.0lb) per piece.
Core Requirements: Cover resistant to blood, urine and common medical disinfectants, no sanitary dead angles. Standard materials meet direct skin contact safety requirements. Antibacterial finish test method refers to ISO 22196 standard, third party test report provided for custom treated units. Fire retardant treatment available as paid custom option for public medical areas.
Standard Specs: 200×90×7cm (79×35×2.8 inch). 25D/30D high density foam optional. Removable stain resistant oxford cover, dark navy/black. Heavy duty zipper. Unit weight 3.5-4.5kg (7.7-9.9lb) per piece. Supports vacuum compression packing.
Core Requirements: Quick recovery after frequent use, oil and stain resistant, easy to clean. Suitable for high frequency shift rotation.
We offer 3 standard core material lines for different use cases and budgets, all meet direct skin contact safety requirements. Do not only compare unit price: compression capability directly affects sea freight cost, which is a major part of total landed cost for bulk export orders.
Standard most common material, medium soft and supportive, mid unit price. Supports vacuum compression packing, saves over 60% sea freight and storage volume, lowest total landed cost for long distance export. Density 18-30D for different use periods: 18-22D for temporary use under 6 months, 25-28D for 1-3 year regular use (most popular), 30D for high frequency long term use. Best for disaster relief, military/police, student dorms, camps and most export institutional projects.
Glue-free hard polyester fiber, breathable, machine washable, lighter than foam, no collapse, good air circulation. Cannot be vacuum compressed, only flat packed; for same order quantity, shipping volume is about 60% higher than compressible PU foam, so total sea freight cost is significantly higher even though unit price is lower. Best for short distance domestic shipping, or sites requiring frequent washing where freight cost is not the main concern.
Higher end PU-based material, better pressure relief, slower rebound, more durable, higher unit price. As a PU-based foam, it fully supports vacuum compression packing same as regular PU foam, saves over 60% sea freight and storage cost; only core material cost is higher, packing and freight cost are same as regular PU foam. Best for medical use, long term staff dorms and high end institutional projects.
The site must move mattresses or clear the floor frequently
Compare foldable or compressible foam mattresses and confirm folded dimensions, handling method, unpacking conditions, and available recovery time. PU-based foam mattresses support vacuum compression, which greatly reduces shipping and storage volume; max compression storage time is 12 months. Note: hard polyester cotton and fixed PU leather cover hospital/detention mattresses cannot be vacuum compressed.
| Product route | Project condition to compare first | Confirm before quotation | Do not assume |
|---|---|---|---|
| Folding foam mattress | Floor use, temporary bed spaces, or rooms cleared during the day | Finished dimensions, thickness, fold count (2/3/4 fold), core material, cover, folded dimensions | Images do not prove density, recovery, or long-term compression capability |
| Covered institutional mattress | Existing bed bases, lodging, hospitals, detention facilities or camps requiring uniform sizing and colors | Bed-base dimensions, core material, fixed/removable cover, cover material (oxford/PU leather), color, cleaning method | Olive green does not prove institutional approval, certification, or adoption |
| Compression-packed foam mattress | Shipment and storage volume must be controlled and the site can manage unpacking | Compression method, packed size, recovery conditions, waiting time, acceptance state | Only PU-based foams can be compressed; hard polyester cotton cannot, calculate total landed cost including freight |
| Confirmation field | Why it changes quotation or acceptance | Recommended output |
|---|---|---|
| Sleeping location | Floors, bed boards, folding beds, tents provide different usable areas | Site or bed-base dimension schedule |
| Finished dimensions and thickness | Control fit, support direction, unit volume, and material use | Finished specification with tolerance ±2cm (0.8 inch) |
| Core material | Different foam densities, hard cotton or composite structures cannot share one performance or freight conclusion | Written material and construction description linked to the approved sample, note compression capability |
| Cover and closure | Fixed/removable covers, zips, sealed edges and finishing change maintenance and safety | Approved detail sample and cleaning instruction |
| Fold, roll, or compression method | Controls daytime storage, shipment volume, deployment, and recovery planning | Records of deployed, stored, and packed states |
| Unit weight and packing | Affect manual handling, distribution, carton planning, and freight | Approved-sample weight and packing list |
| Color, labels, and lot identity | Support site allocation, inventory counts, and repeat-order control | Label artwork, shipping marks, and lot-trace requirements |
| Reports and acceptance basis | Reports must correspond to the same material, construction, and sample version | Order-applicable document list and inspection points |
Quotation basis: this category has no single fixed price. Standard stock specs MOQ starts from 50 pieces; custom specs MOQ starts from 500 pieces, final confirmed per order. Standard orders take 7-15 days, emergency orders receive scheduling within 72 hours, final lead time per contract. Standard products provide warranty against manufacturing defects. Shipping from major Chinese ports, supporting FOB/CIF/EXW; DDP can be evaluated per destination. L/C payment is not accepted.
Mandatory Safety Red Line: All foam cores are 100% virgin polyurethane foam, no recycled medical or industrial waste foam used. All covers meet direct skin contact safety requirements. Core material and density are strictly controlled per ordered spec, with density test reports available for bulk orders.
Density (D): Weight per cubic meter of PU foam, unit kg/m³. Higher density = better support and longer life: 18-22D for temporary relief use under 6 months, 25-28D for 1-3 year regular use (most popular for all institutional scenarios), 30D for high frequency long term use. Density tolerance ±2D.
Hard Polyester Cotton: Glue-free hard polyester fiber pad, breathable, washable, light weight, no sagging; cannot be vacuum compressed, higher freight cost for long distance shipping.
ILD (Indentation Load Deflection): Measures foam firmness, unit Newton. 25-35N is medium firm for most institutional use.
Compression Set: Permanent deformation percentage after long term compression, test method refers to ASTM D3574 standard. Qualified institutional foam has compression set ≤10%.
Resilience Rate: Foam rebound percentage after pressure; high resilience foam ≥40%, resists sagging long term.
PU Leather (Vinyl) Cover: Waterproof, stain resistant, easy to wipe and disinfect, standard for hospital and detention facility mattresses, no fabric gaps for dirt or contraband.
Vacuum Compression Packing: Available for all PU-based foams (regular PU, high resilience, memory foam), reduces volume by over 60%, greatly saves sea freight and storage cost; max compressed storage time 12 months at normal temperature. Not available for hard polyester cotton or fixed PU leather cover mattresses.
Total Landed Cost: For bulk export orders, sea freight often accounts for 30-50% of total cost; compressible PU foam has significant freight advantage even if unit price is slightly higher than hard polyester cotton.
Fire Retardant Treatment: Paid custom option, test methods refer to CA117 (US), BS5852 (UK), GB 20286 B1 class (China) standards, third party test report provided, official certification can be coordinated per project, cost borne by customer.
All mattresses support flexible customization for project needs:
Custom sizes, thickness, fold count (2/3/4 fold) for special bed frames
Custom core material: PU foam density, hard polyester cotton, high resilience foam, memory foam, composite dual firmness cores; note compression capability for freight calculation
Custom cover material: PVC, PU coated oxford, poly-cotton, PU leather (vinyl); waterproof/stain resistant/antibacterial/fire retardant finish optional; sealed edge no-zipper design for detention use
Custom colors, screen printed logos, label printing, lot numbers, multi-language care labels
Custom packing: vacuum compression for PU-based foam, flat pack for hard polyester cotton/PU leather, individual carton, custom shipping marks, pallet loading
All custom requirements confirmed in writing before production; pre-production sealed samples provided for approval.
Samples: Only specification sheets, formal quotations and sample application guides are free. Sample fee quoted separately based on size, thickness, core material and customization; sample fee and freight prepaid by buyer. Sample fee can be credited to bulk order payment when order meets required quantity and value. Standard sample preparation takes 3-7 working days after sample fee received; custom samples with special specs lead time confirmed per design difficulty.
Quality Control: Pre-production sealed sample confirmation before mass production. In-line inspection covers core density/material, size, cover sewing, edge/zipper quality. Final AQL 2.5 inspection before shipment, including size, weight, appearance, recovery test. Third party inspection supported, fees borne by buyer.
Every packing unit contains correct products, linked to same order information. For split deliveries, define reference, quantity, labels, carton marks, and receiving destination for each batch. Separate different sizes/colors clearly on packing list.
Standard packing for PU-based foam: PVC bag vacuum compression packed, 10-20 pieces per carton, reduces volume by over 60%, greatly reduces sea freight and storage cost. Fixed PU leather cover (hospital/detention) and hard polyester cotton mattresses are flat packed only, not vacuum compressed. Store in dry, ventilated area away from direct sunlight and sharp objects. Storage life is 3-5 years under standard dry conditions. Do not store PU foam compressed for longer than 12 months at normal temperature to avoid slow recovery. After unpacking, leave at 20-25℃ room temperature for 24-72 hours to fully recover thickness before use.
Emergency Inflatable Mattresses: inflation, valves, and air-retention checks
Emergency Folding Beds: raised frames and deployment space
Emergency Bedding: sheets, duvet covers, and pillowcases
Emergency Sleeping Bags: enclosed personal sleep systems
Emergency Relief Blankets: open coverage and thermal layers
Provide site, floor/bed base condition, clear bed dimensions, user count, service period, preferred core material, quantity, cover/packing requirements, destination, and required test standards.
Foam mattresses no on-site inflation, PU-based version supports vacuum compression to save freight; inflatable mattresses need valve, chamber and air retention checks. Quote and inspect separately.
Do not assume. Floor use depends on area and storage; bed-base use depends on clear internal dimensions and edge construction.
Confirm thickness with core material, service period, support surface, shipping volume and budget. Temporary use 5cm PU foam; regular 1-3 year use choose 5-8cm 25D PU foam, which is the most popular option for most projects.
All PU-based foams (regular PU, high resilience, memory foam) support vacuum compression, save over 60% volume. Hard polyester cotton cannot be compressed, only flat packed, higher freight cost. Fixed PU leather cover mattresses are also flat pack only.
Hard polyester cotton has lower unit price but cannot be compressed. For long distance sea freight, same order quantity takes 60% more container space, so total landed cost including freight is often higher than compressible PU foam. It is more suitable for short distance shipping or sites requiring frequent washing.
Yes. Memory foam and high resilience foam are both PU-based, they fully support vacuum compression same as regular PU foam, same freight saving. Only core material cost is higher, packing and shipping cost are same.
Yes. Standard colors available; custom colors matched to Pantone code for bulk orders. Color supports inventory and area identification.
Yes. Screen print or embroidery available for covers. Provide authorized artwork; print is wash resistant for institutional use. Custom logo MOQ confirmed per order.
Yes. PVC/PU coated waterproof covers are standard for relief use; PU leather covers are standard for hospital and detention use for easy disinfection.
No. Bare core, fixed cover and removable cover have different scope, edge treatment, care and packing. State if you need core only or finished mattress.
Only specification documents are free. Sample fee and freight prepaid, quoted per spec, credited to bulk orders meeting required quantity. Standard samples take 3-7 days; custom sample lead time confirmed per spec difficulty.
Sealed pre-production sample binds spec, material, color, label and packing. Bulk inspected against these records, not just photos. Sealed samples kept 2 years for repeat orders.
Yes. Third party test reports for formaldehyde, density, compression set, fire retardant, antibacterial etc. are available per request; official certification can be coordinated per project, cost borne by buyer. Third party inspection supported.
Price calculated by construction, size, core material, cover, quantity, customization, packing and destination. Standard orders 7-15 days, emergency orders 72h scheduling, final per contract.
Orders use T/T. Custom orders require deposit, balance paid before shipment. Final terms per quotation and contract. L/C payment is not accepted.
New foam may have slight non-toxic material smell, dissipates within 24-48h ventilation. Qualified foam meets formaldehyde/VOC safety limits, no harsh chemical odor.
Yes. Fire retardant treatment is paid custom option, test methods refer to CA117, BS5852, GB 20286 or other specified standards. Third party FR test reports provided, extra cost applies; official certification can be coordinated per project, cost borne by customer.
Yes. We produce detention specification mattresses with no zippers, no drawstrings, no exposed metal parts, heat sealed reinforced edges, waterproof anti-tear PU leather covers, 25D/30D firm foam, fire retardant treatment available per project requirement, meets institutional safety standards.
Yes. We produce hospital use mattresses with waterproof stain resistant PU leather covers, high resilience foam, easy to wipe and disinfect, antibacterial and fire retardant treatments available as custom options per medical project requirements.
Once sleeping-space condition, bed dimensions, core material, product route, quantity, cover, packing, and acceptance requirements are clear, YRF prepares itemized spec checklist and quotation. We provide free full spec sheet + formal quotation + sample application guide within 24 hours.
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